Industrial-Scale Milling & Precision Sorting Infrastructure
Engineered around high-precision Swiss Bühler milling architecture with 100 MT/Day continuous processing capacity, dual-stage Sortex optical defect elimination, and hermetic silo preservation.
Integrated Multi-Stage Milling Architecture
Continuous gravity-assisted, closed-loop processing guarantees minimal grain fracture, uniform de-branning, and calibrated moisture retention.
Pre-Cleaning & Vibro-De-Stoners
High-frequency multi-deck sieves with permanent neodymium magnetic separators extract mud lumps, foreign seeds, and minute metallic impurities.
Rubber-Roll Pneumatic De-Husking
Dual pneumatically controlled rollers apply micrometer-adjusted tangential shearing force, peeling the paddy hull without interior kernel shear stress.
Multi-Stage Friction Polishers
Three-stage vertical abrasive emery carborundum stone polishers strip the pericarp and aleurone layer incrementally under regulated cool airflow.
Hydro-Thermal Sella Steaming
Automated vacuum pressurized soaking vats with computerized saturated steam boilers gelatinize internal starch, locking in minerals and nutrients.
Bühler Sortex Optical Sorters
Bühler Z+ bi-chromatic optical cameras inspect each grain individually, triggering ultra-rapid pneumatic ejectors to expel pin-head discoloration.
Cylindrical Length Indenters
Precision-drilled rotating pocketed cylinders extract broken kernels, calibrating batches precisely to institutional specification limits (e.g. 1%, 2%, 5%).
Climate Aerated Storage Silos
Hermetically sealed, corrugated galvanized steel silos with forced dry air circulation preserve rice during 12 to 24-month vintage aging cycles.
Robotic Bagging & Palletizing
High-speed multi-head weigher fills non-woven BOPP, laminated pouches, and 1000kg FIBC bags with automated heat-sealing, checkweighing, and shrink wrapping.
Bühler Sortex Z+ Bi-Chrom: Sub-Millimeter Defect Extraction
The foundation of ABZ Agro’s pristine institutional export quality is our dual-line installation of Swiss Bühler Sortex optical platforms. Designed for hypersensitive sorting of 1121 and 1509 extra-long slender grains, these sorters eliminate optical anomalies imperceptible to standard industrial cameras.
25,000 Grains Processed Per Second
Triple-view charge-coupled device (CCD) cameras capture high-resolution imagery across 360 degrees of every falling grain.
InGaAs Short-Wave Infrared Detection
Distinguishes foreign clear plastic, glass fragments, and rubber debris that share identical visual color with white milled rice.
Ultra-Fast Ejector Valves (1.2 Milliseconds)
Targeted supersonic pneumatic air pulses isolate defective kernels with zero collateral loss of sound grains.
From Field Gate to Port Rail: 100 MT/Day Velocity
Precision supply chain scheduling guarantees consistent delivery timetables for sovereign grain tenders and hypermarket contracts.
Paddy Inbound & Lab Sampling
Automated pneumatic probe insertion tests moisture (target: 12-13%), purity, chalkiness, and milling recovery before acceptance.
De-Husking & Triple Polish
Continuous rubber-roll de-shelling and controlled friction whitening chambers polish 4.16 MT per running hour without overheating kernels.
Bi-Chrom Sortex Inspection
Tandem optical sorters remove peck kernels, yellow grains, and un-hulled paddy. Length indenters separate broken tips to 1% contract tolerance.
Automated Bagging & Metal Check
Robotic multi-head packaging into food-grade woven polypropylene or moisture-barrier pouches. In-line checkweighers and magnets confirm batch purity.
Container Stuffing & Port Rail
20ft / 40ft maritime containers are desiccant-lined, stuffed on factory ramp, customs-sealed under ICD seal, and railed to Mundra / JNPT port terminals.
Food Safety, Environmental & Sanitary Accreditations
ABZ Agro operates an ultra-hygienic milling facility under rigorous global standards. Every consignment meets Codex Alimentarius, EU MRL (Maximum Residue Limits), and US FDA requirements.
ISO 22000:2018 Certified
Comprehensive Food Safety Management System governing raw intake, milling sanitization, allergen barriers, and product recall traceability.
US FDA & Bioterrorism Act Compliant
Registered processing facility with verified Prior Notice systems, ensuring seamless customs outload into US ports including New York and Long Beach.
HACCP Risk Critical Controls
Seven validated Critical Control Points (CCPs) spanning foreign body interception, magnet gauss certification, and chemical pesticide screenings.
Cyclone Air Scrubber & Dust Extraction
High-volume negative pressure pulse-jet dust collectors eliminate airborne grain dust, guaranteeing an explosion-proof, sterile processing environment.
Continuous Silo Phosphine Recirculation
Automated hermetic fumigation protocols cycle phosphine gas evenly through grain silos, eradicating insect larvae without chemical residues on food kernels.
JAKIM Halal & Kosher Certification
Dedicated processing corridors and conveyor pipelines vetted for complete religious dietary purity, servicing Middle East, North Africa, and Southeast Asia.
Schedule an Institutional Plant Audit or Live Virtual Inspection
We welcome state procurement agencies, international food multinationals, and independent third-party inspectors (SGS, Intertek, Cotecna) to audit our facilities in Punjab and Haryana or participate in a high-definition remote live stream inspection.
Book Audit / Inspection Session
Direct routing to our Chief Technical Officer and Export Logistics Desk.