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Live Operations: High-Speed Nitrogen & Vacuum Packaging Lines • 1kg to 1,000kg FIBC
inventory_2 Bespoke OEM & Sovereign Contract Packaging

Turnkey Packaging Engineering: From Ultra-Premium Retail Pouches to 50kg Maritime Bulk & Jumbo Totes.

ABZ Agro delivers end-to-end bespoke OEM private labeling and high-barrier export packaging for hypermarket chains, sovereign grain programs, cash-and-carry wholesalers, and ethnic distribution houses across 42+ sovereign territories. Every consignment adheres to stringent multi-lingual labeling guidelines, GS1 serialization, and certified food-contact tolerances.

Industrial Packaging Hub • Fazilka Road & Kaithal Facilities
Continuous Multi-Head Form-Fill-Seal System
Zero human touchpoints, automated metal detection & in-line checkweighing (±1.5g precision).
12+
Export Packaging Formats
BOPP, Jute, Non-Woven, Doypack, LDPE, HDPE & FIBC
100%
Virgin Food-Grade Material
Fully compliant with US FDA Title 21 & EU 10/2011 norms
<0.5%
Residual Oxygen Flush
99.9% N₂ purity injection guaranteeing 24-36 Mo freshness
5+
In-House Prepress Languages
Arabic, English, French, Spanish, Russian bilingual layouts
Official Brochure Packaging Range • Page 3

Engineered Grain Substrates & Presentation Formats

Carefully curated outer shells and interior hermetic barriers configured to endure rough maritime transit, humidity fluctuations across equatorial sea routes, and stringent consumer shelf expectations.

verified6 Packaging Formats Available
8 Available Sizes
Brochure Specification

Non-Woven Fabric Bag

Eco-friendly, breathable polymer fabric bags with premium stitch-finish, reinforced handle grips, and custom multi-color master printing.

Available Sizes:
1 kg 2 kg 5 kg 10 kg 20 kg 25 kg 30 kg 40 kg
Breathable & Multi-Use eco
6 Available Sizes
Brochure Specification

Bopp Bag

Biaxially Oriented Polypropylene woven bags featuring high-definition rotogravure printing, high tensile strength, and gloss/matte finishes.

Available Sizes:
5 kg 10 kg 20 kg 25 kg 30 kg 40 kg
High-Definition Print Finish verified
9 Available Sizes
Brochure Specification

Jute Bag

Traditional 100% natural biodegradable golden jute fiber bags for aged Basmati rice preservation, sovereign government tenders, and bulk distribution.

Available Sizes:
1 kg 2 kg 5 kg 10 kg 20 kg 25 kg 30 kg 40 kg 50 kg
Biodegradable & Natural spa
6 Available Sizes
Brochure Specification

2D Poly Pouch with Outer Box

High-barrier two-dimensional poly film pouches protected in premium branded corrugated master display boxes for international supermarkets.

Available Sizes:
900 g 1 kg 2 kg 4.5 kg 5 kg 10 kg
Supermarket Shelf-Ready inventory_2
6 Available Sizes
Brochure Specification

3D Poly Pouch with Outer Box

Three-dimensional block bottom gusset pouches engineered for upright shelf presence, complete with secure barrier and master carton collation.

Available Sizes:
900 g 1 kg 2 kg 4.5 kg 5 kg 10 kg
3D Gusset Stand-Up Barrier view_in_ar
3 Available Sizes
Brochure Specification

Jar Packaging

Food-grade rigid PET and transparent jars with induction sealed closures, screw lids, and ergonomic handles for high-end gourmet presentation.

Available Sizes:
1 kg 2 kg 5 kg
Rigid Gourmet Presentation kitchen
Export Technical Dossier

Global Packaging Specification Matrix & Barrier Parameters

Empirical physical characteristics, barrier ratings (WVTR / OTR), and seal specifications governing every production run under ISO 22000 quality audits.

fact_check SGS / Intertek Pre-shipment Tested
Format & Substrate Weight Range Barrier Performance (WVTR / OTR) Print Spec & Optics Closure & Sealing Optimal Destination & Shelf Life
Stand-Up Zipper Pouch (Doypack)
PET / MET-PET / LLDPE (90-130µm)
1kg, 2kg, 5kg WVTR: <1.0 g/m²/24h
OTR: <1.5 cc/m²/24h (Nitrogen Flushed)
10-Color HD Flexographic, Spot Gloss/Matte UV varnish Hermetic Heat-Seal + Resealable Press Zipper + Tear Notch
GCC & European Supermarket Chains
36 Months Shelf Integrity
BOPP Laminated Woven PP Sack
BOPP film + Extrusion Lamination + PP Fabric
5kg, 10kg, 20kg WVTR: <2.5 g/m²/24h
Puncture Resistance: >650 N
8-Color High Precision Gravure with Micro-Perforations Heavy-Duty Chain Stitching + Ergonomic Reinforced Handle
North American & Gulf Hypermarkets
24 Months Shelf Integrity
Laminated Non-Woven Fabric Sack
Spunbond Non-Woven PP (80-120 GSM)
5kg, 10kg Breathable Aeration
Controlled grain transpiration
Rotogravure Reverse Print with Transparent PVC Window Top Molded Nylon Zipper + Ultrasonic Welded D-Handle
Ethnic Specialty Stores & Retail Gifting
24 Months Shelf Integrity
Traditional Multi-Ply Hessian Jute
100% Organic Hydrocarbon-Free Jute Cloth
20kg, 40kg, 50kg High Porosity Aeration
Allows aroma aging in dry warehousing
Eco Food-Grade Vegetable Inks (Direct Screen / Stencil) Double Heavy-Gauge Jute Stitching with Tamper Lead Seal
GCC Sovereign Tenders & Horeca Wholesalers
24 Months Shelf Integrity
Woven HDPE / PP Industrial Sacks
Virgin UV-Stabilized Polypropylene
25kg, 50kg High Tensile Load
Drop-tested from 3m without rupture
4-Color In-Line Flexographic Printing (Both sides) Ultrasonic Heat-Hemmed Mouth + Reinforced Bottom Fold
West Africa, Middle East Bulk Maritime Shipments
24 Months Shelf Integrity
FIBC Jumbo Bulk Totes (Big Bags)
Type A/B Heavyweight Woven Fabric (220 GSM)
1,000kg (1 MT) SWL: 1000kg (SF 5:1)
Moisture resistant virgin PE liner available
2-Color Industrial Identification & Handling Stencils Top Inflow Duffle Spout + Bottom Conical Discharge Chute
Government Food Reserves & Re-packaging Silos
18 Months (Warehouse Stored)
Prepress & Industrial Execution

4-Stage Private Brand Engineering Protocol

From concept artwork to sea-container stuffing, our dedicated packaging division removes cross-border friction. We manage regulatory label approvals, copper cylinder engraving, precision packaging, and multi-modal logistics under one sovereign roof.

01 Audit Phase

Regulatory Audit & Die-Line Engineering

In-house legal review of label typography, allergen statements, GCC GSO 9/2013 standards, US FDA 21 CFR regulations, and EU FIC 1169/2011 compliance in English, Arabic, Spanish, or French.

verified_user Barcode & Nutrition Verification
02 Prepress Stage

Cylinder Engraving & 3D Proofing

High-resolution laser copper cylinder engraving for rotogravure machinery. Exact Pantone PMS color matching and interactive 3D digital mockups delivered for importer sign-off within 48 hours.

palette 175 LPI Screen Resolution
03 Clean-Room Pack

Automated Form-Fill & N₂ Purging

100 MT/Day automated packing facility. Computerized 14-head weighers operate with ±1.5g tolerance. In-line metal detection, X-ray foreign object scrutiny, and nitrogen purging down to <0.5% O₂.

precision_manufacturing Multi-Head Weighing Accuracy
04 Maritime Load

GS1 Serialization & Palletization

GS1-128 serial shipping container coding (SSCC), shrink-wrapped ISPM-15 certified fumigated wooden pallets, heavy kraft moisture barriers, and silica gel desiccants deployed for 40ft High Cube loading.

qr_code_2 End-to-End Lot Traceability
Certifications & Conformity

Institutional Regulatory Compliance for 42+ Import Nations

International food safety protocols demand precise declarations regarding botanical purity, cooking parameters, and allergen cross-contamination. ABZ Agro guarantees that every packaging run is pre-certified to clear sovereign port health authorities seamlessly.

gavel Zero-Rejection Port Guarantee

Every client artwork file is vetted against target country customs legislation prior to cylinder production, eliminating costly demurrage, customs relabeling fines, or consignment returns.

verified
GCC Standardization (GSO)
GSO 9 / GSO 1023 Standards

Strict bilingual Arabic-English typography, production and expiry date stamping, net weight declarations, and authorized Halal certification seals recognized across UAE, KSA, Qatar, and Oman.

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US FDA Title 21 & FSMA
21 CFR Part 101 Compliance

Standardized modern Nutrition Facts panel formatting, Foreign Supplier Verification Program (FSVP) identification, allergen control declarations, and English metric/imperial weight listings.

language
EU Food Regulation (FIC)
Regulation (EU) No 1169/2011

Compliant x-height text minimums (1.2mm), mandatory energy declarations per 100g, country of origin statements, and food-grade virgin polymer certification (EU No 10/2011).

barcode
GS1 Barcoding Standards
EAN-13, ITF-14 & GS1-128

Standard optical grading for retail Point-of-Sale scanning and warehouse inventory automation, ensuring seamless distribution through major tier-1 logistics platforms.

edit_document B2B Trade Application

Request Private Label Spec Kit & Commercial Proposal

Specify your packaging substrates, target branding preferences, and container schedule. An ABZ packaging engineer and trade manager will revert within 12 business hours.

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Confidentiality & Brand NDA Protection

We act as trusted private label millers for Fortune 500 supermarket operators, GCC royal procurement offices, and regional brand houses. All client registered trademarks, formulations, packaging die-lines, and trade territories are strictly guarded under bilateral Non-Disclosure Agreements (NDAs).

verified Exclusive Regional Territory OEM Protection
verified Pre-Shipment SGS Sampling Included
verified Physical Sample Kits Shipped via DHL in 72 Hrs
Direct Packaging Desk Contact
ABZ Agro Export & Packaging Division
Phone: +91 95499 71777
Email: info@abzagro.com
Web: www.abzagro.com